Upgrade Your Fadal CNC Machine with the TR65 4th/5th Axis DC Upgrade Kit (WIR-0077-ACDC-2)

Introduction

If you have a Fadal CNC machine and you want to maximize efficiency, productivity, and accuracy in your machining operations, consider a 4th / 5th axis conversion. The TR65 4th/5th Axis DC Upgrade Kit (also compatible with WIR-0077-ACDC-2) allows you to convert your existing Fadal AC or DC machine to a 4th / 5th axis machine. In order to be compatible with the TR65 kit wiring option, a separate DC amplifier chassis is required, and this installation must be a pre-wire process with the kit. The TR65 kit comes with all the components necessary to add the 4th/5th axis which will work with your machine seamlessly and reliably. 

In this post, we will look deeper into not only the benefits of this convert, but also the various components included in this kit and explain how it may be a smart choice for you.

Why Add a 4th or 5th Axis?

Adding a rotary axis (4th or 5th axis) to your Fadal CNC machine creates opportunities for:

Complex Machining: You can do multi-surface machining without having to move the part.

Improved Accuracy: Because you don't have to remove the part you will decrease errors due to setup.

Increased Efficiency: You can set up complex operations to occur simultaneously. (Example: Contouring a number of holes in the same process, not each time removing and setting-up each hole).

Enhanced Capabilities: Curved surfaces, angled surfaces, and round parts become easy to achieve with a 4th Axis/5th Axis rotary axis.

The TR65 4th/5th Axis DC Upgrade Kit is designed specifically for Fadal machines to ensure maximum compatibly and performance.

What Does the TR65 4th/5th Axis DC Upgrade Kit Include?

This complete Kit has everything you will need to install the 4th or 5th axis of your choice. Here is a summary of the 4th/5th Axis conversion components.

1. Control & Amplification Components

PCB-0035, 1010-6B A/B Axis (Qty 2) – Essential for axis control.

ELE-0025, ABNOLIM Eproms – Firmware for axis functionality.

ELE-0206, AB15P105N Eproms – Additional firmware support.

AMP-0006-ITS, DC Amplifier (Qty 2) – Powers the rotary axis motors.

AMP-0030, DC Amplifier Chassis (2 Slot) – Houses the amplifiers securely.

2. Wiring & Electrical Components

WIR-0594, 4th Axis Prewire – Pre-configured wiring for easy installation.

WIR-0595, 5th Axis Prewire – Additional wiring for dual-axis setups.

WIR-0579, A/B Inhibitor Assembly – Prevents unwanted axis movement.

WIR-0131, Dummy Plug (Qty 2) – Ensures secure connections.

ELE-0070, Solid State Relay (Qty 2) – Provides reliable electrical switching.

ELE-0143, Overload Relay w/Heater – Protects against electrical faults.

3. Pneumatic & Mechanical Components

VLV-0058, Dual Port Valve & Manifold – Controls pneumatic functions.

VLV-KIT-4th, Fittings & Hose – Necessary for air supply connections.

4. Testing & Diagnostics

PCB-0010, Resolver Test Board – Ensures proper signal feedback.

5. Warranty Protection

New One Year Warranty – Full coverage for new components.

Remanufactured Six-Month Warranty – For refurbished parts.

Compatibility: AC & DC Fadal Machines

The TR65 4th/5th Axis DC Upgrade Kit (WIR-0077-ACDC-2) is designed for both Fadal AC and DC machines, making it a versatile solution for various models. Whether your machine originally came with an AC or DC servo system, this kit provides the necessary components for a seamless upgrade.

Key Applications:

4th Axis Rotary Tables – Ideal for indexing and continuous rotation.

5th Axis Trunnion Setups – Enables full 5-axis machining.

Retrofitting Older Machines – Brings legacy Fadal machines up to modern standards.

Installation & Support

Installing the TR65 4th/5th Axis Upgrade Kit requires some technical expertise, but the included pre-wired components simplify the process. Here’s what to expect:

Step-by-Step Installation Overview:

Prepare the Machine – Power down and secure the CNC.

Install the DC Amplifier Chassis – Mount the AMP-0030 in a suitable location.

Connect Pre-Wired Harnesses – Use WIR-0594 (4th Axis) and WIR-0595 (5th Axis) for quick setup.

Install Control Boards & Eproms – Insert PCB-0035 and firmware chips.

Set Up Pneumatic Components – Connect the VLV-0058 valve and hoses.

Test & Calibrate – Use the Resolver Test Board (PCB-0010) to verify signals.

For detailed instructions, consult the manufacturer’s documentation or seek professional assistance.

Why Choose This Upgrade Kit?

1. Complete Solution

Unlike partial kits that require additional purchases, this package includes everything needed—wiring, amplifiers, control boards, and pneumatics.

2. OEM-Quality Components

All parts are built to Fadal’s specifications, ensuring reliability and longevity.

3. Warranty Protection

With a 1-year warranty on new parts and 6 months on remanufactured components, you can upgrade with confidence.

4. Future-Proofing

Adding a 4th or 5th axis extends the lifespan of your Fadal machine, keeping it competitive in modern manufacturing.

Conclusion

The TR65 4th/5th Axis DC Upgrade Kit (WIR-0077-ACDC-2) is a great addition for Fadal CNC owners who want to enhance their machine capabilities. This upgrade includes a full range of quality components, a simple installation process, and we back it with our standard warranty to ensure reliability and confidence in your purchase. You can expand your machining capabilities with an upgrade to a rotary axis, providing more advanced machining of complex aerospace parts, medical parts, and complex molds.

Maximize the efficiency of your machining operation today!