Posts

Beat the Heat: Ensure Peak Performance with the Fadal 21-Amp Chiller Unit (CNT-0278-KIT)

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When it comes to precision machining, every detail matters. Operators manipulate innumerable variables through item specifications, tool paths, feed rates, and more to create perfect parts. But one of the most important variables for success often isn't at the forefront. The challenge of temperature. Often considered a secondary factor when it comes to precision machining, temperature is often overlooked but is one of the most crucial components to success. Too much heat is a precision killer. Heat can lead to thermal deformation, can lead to precursor wear, and is ultimately costly downtime. This is where a dedicated, high-performance cooling system becomes non-negotiable. For Fadal CNC owners, the solution is clear: the Fadal Chiller Unit, with Power Cord & Fittings, 21 Amp. The Heart of Your Cooling System: Product Overview The Fadal Chiller Unit is a quality part that's made specifically to get the best performance and life out of your CNC equipment. This complete packa...

Upgrade Your Fadal CNC Machine with the TR65 4th/5th Axis DC Upgrade Kit (WIR-0077-ACDC-2)

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Introduction If you have a Fadal CNC machine and you want to maximize efficiency, productivity, and accuracy in your machining operations, consider a 4th / 5th axis conversion. The TR65 4th/5th Axis DC Upgrade Kit (also compatible with WIR-0077-ACDC-2) allows you to convert your existing Fadal AC or DC machine to a 4th / 5th axis machine. In order to be compatible with the TR65 kit wiring option, a separate DC amplifier chassis is required, and this installation must be a pre-wire process with the kit. The TR65 kit comes with all the components necessary to add the 4th/5th axis which will work with your machine seamlessly and reliably.  In this post, we will look deeper into not only the benefits of this convert, but also the various components included in this kit and explain how it may be a smart choice for you. Why Add a 4th or 5th Axis? Adding a rotary axis (4th or 5th axis) to your Fadal CNC machine creates opportunities for: Complex Machining: You can do multi-surface machini...

How to Choose the Best Fadal Service Tools for Efficient CNC Repairs

Introduction Fadal CNC machines are well known for their reliability and precision for production. However, even the best high performance equipment will require maintenance and repairs at some point. To keep your Fadal CNC machine running at peak performance, it is crucial to have the correct Fadal service tools. Having the correct service tools will not only speed up your diagnostic and repair time, it will ensure accuracy and reduce your chances of downtime due to repairs. In this guide we will go over what you should consider when buying Fadal CNC service tools, the must have tools for certain repairs, and discuss routine preventative maintenance to make your CNC machine better than new. 1. Why Choosing the Right Fadal Service Tools Matters Fadal CNC machines are complex systems with mechanical, electrical, and software components. Using generic or low-quality tools can lead to: Inaccurate repairs, causing further machine damage Longer downtime, impacting production schedules Incre...

Mastering the Fadal Tool Changer: Setup, Loading, and Recovery Tips Every Operator Should Know

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The Fadal Tool Changer is an important piece of equipment on all Fadal CNC ma­chines as is necessary for transitioning between tools, which is essential to maintain efficient and uninterrupted machining. Poor setup, improper loading, malfunctions of the tool changer or the spindle can all lead to downtime and costly repairs. Regardless of your experience level as a Fadal CNC machine operator, you need to practice and perfect using a Fadal Tool Changer to get the full advantage of using one. In this guide we will cover: Proper Setup of the Fadal Tool Changer Loading Tools Correctly Common Problems and Recovery Strategies Best Practices for Maintenance  When you finish, you will be equipped for maintaining the Fadal Tool Changer and limiting interruptions to your production. 1. Proper Setup of the Fadal Tool Changer Before running any operations, ensuring the Fadal Tool Changer is correctly set up is crucial. Here’s a step-by-step process: A. Homing the Machine Power on the CNC machi...

What Are Glentek Amplifiers and Why Are They Crucial for CNC Machines?

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If you know anything about CNC or the world of industrial automation you may have heard the name Glentek Amplifiers, as Glentek Amplifiers are a vital part of motion control systems that run applications such as CNC, robotics, and automation equipment. But what are Glentek Amplifiers and why would you want to use them? Let's find out! What are Glentek Amplifiers?  Glentek Amplifiers are sophisticated motor drives that provide high quality control of servo and spindle motors. Glentek Amplifiers accept low-power control signals from the CNC or motion controller and provide high-power outputs to drive the motors. It doesn't matter if you are just managing torque, velocity, or position control, Glentek Amplifiers allow each action of the machine to be seamless, accurate and most importantly responsive. Key Features That Distinguish Glentek Amplifiers The flexibility of Glentek Amplifiers is perhaps the most unique characteristic. They can drive many different types of motors and in...

How to Maintain and Extend the Life of Your Fadal CNC Motor

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For accurate manufacturing CNC machines are essential and the Fadal CNC motor is an essential component that provides you with the seamless and efficient machining process that you want when manufacturing. Maintenance is essential in order to gain the maximum life from the CNC motor and avoid costly interruptions. One of the critical pieces of the Fadal CNC motor is the Fadal Spindle Motor Fan motor fan which cools the spindle motor and prevents overheating damage. In this blog, we will discuss maintenance tips regarding your Fadal CNC motor, including the role of the Fadal Spindle Motor Fan, daily checks, and preventative measures to maximize performance. Importance of the Fadal Spindle Motor Fan The Fadal Spindle Motor Fan (Part #ELE-0124) is an OEM part that is designed to keep your CNC motor cool and running at optimal performance levels. Overheating is one of the leading causes of motor failures! The fan was created to keep the motor running cool at all times.  The Fadal Spind...